Dynamico BESS Systems with lithium batteries: how Archimede Energia makes testing energy green

Archimede Energia is a specialized manufacturer of high-performance lithium batteries, designed for seamless integration across a wide range of industrial sectors: from energy storage to electric mobility, lighting towers, marine applications, AGVs and industrial vehicles. Our commitment is constant: to deliver advanced technological solutions that enhance efficiency and reduce environmental impact.

As part of our path toward a more sustainable and high-performing industry, we are implementing an advanced application of the Dynamico BESS system within our facilities.The goal? To recover and reuse the energy generated during the production testing of lithium batteries, avoiding waste and increasing energy efficiency.

The Dynamico BESS system is a fully integrated and modular solution that performs three core functions within a single architecture:

• UPS (Uninterruptible Power Supply)
  Protects test lines from voltage fluctuations and power outages, ensuring operational continuity and process safety.
• Active filter for reactive power compensation
  Stabilizes the internal electrical network by compensating for harmonics and reactive loads. This improves overall system efficiency and reduces stress on the industrial grid.
• Smart storage with integrated DC/DC converter
  Recovers the energy generated during the discharge phase of battery testing, stores it in the BESS, and makes it available for the next charge cycle. The system operates through direct DC/DC conversion—highly efficient and without intermediate AC steps.

Each lithium battery undergoes full charge and discharge cycles to validate its performance and compliance with technical requirements.
With the new Dynamico BESS systems, energy that was previously dissipated is now intelligently stored and reused:

• During discharge → energy is recovered and stored in the BESS
• During charge → stored energy is reused to power new cycles
• During transients or blackouts → the UPS function activates to ensure uninterrupted operation

The result is a closed-loop, efficient and sustainable test system that:

• reduces overall energy consumption
• lowers operational costs
• contributes to the reduction of indirect emissions
• improves the energy resilience of the plant

At the core of the Dynamico BESS system are Archimede Energia lithium batteries, engineered to deliver high and consistent performance even in intensive use conditions. Key features include:

• Continuous discharge power up to 26 kW per module
  
• High energy density (120.4 Wh/kg)
• Full control via proprietary BMS (Battery Management System)
  
• Zero maintenance and long operational lifespan
  

Thanks to these characteristics, our BESS systems integrate perfectly into test lines, supporting high-frequency and continuous cycles without performance degradation.

Integrating a Dynamico BESS system means adopting a smarter and more sustainable approach to energy management. Key benefits include:

• Increased energy efficiency through active energy recovery
• Reduced peak consumption and lower grid penalty charges
• Improved internal power quality with reduced harmonics and compensated reactive power
• Smaller environmental footprint for production facilities
• Seamless integration with existing test infrastructure
• 100% made in Italy technology

How does energy recovery work during battery testing?
During the discharge phase, the energy output from the battery under test is routed directly into the BESS and stored via a DC/DC converter. This energy is then reused in the next charge cycle, within a closed-loop internal energy circuit.

How much energy can be saved?
Savings vary depending on system configuration and test cycle frequency. However, in our internal deployments, energy recovery has led to a significant reduction in daily net consumption, while also contributing to power grid stability.

Is the system scalable?
Yes. The Dynamico BESS system is modular, allowing you to scale up the number of units based on your power requirements and the number of test lines.

Can a BESS system be integrated into an existing production line?
Absolutely. Our engineers develop custom solutions that can be integrated into both new and existing production environments, without the need for invasive modifications.

The adoption of Dynamico BESS systems with Archimede Energia lithium batteries marks a major step forward in the energy transition of the manufacturing sector.
This innovation is not just about improving efficiency, but also about minimizing waste, optimizing resources, and reducing the environmental impact of production processes.

The combination of:

• High-performance lithium batteries
• A modular, multifunctional BESS system
• An integrated UPS + filter + DC/DC architecture

makes Dynamico a unique solution to make test energy circular, stable, and sustainable.

We are here to design a custom solution tailored to your facility. Get in touch for a technical consultation or to schedule a visit to one of our active systems.